Precision-digital PD6300 User Manual

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PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PD6300 Pulse Input Rate/Totalizer
Instruction Manual
Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
Gate Function for Rate Display of Slow Pulse Rates
NEMA 4X, IP65 Front
Universal 85-265 VAC or 12/24 VDC Input Power
Large Dual-Line 6-Digit Display, 0.60" & 0.46"
Isolated 24 VDC @ 200 mA Transmitter Power Supply
Programmable Displays & Function Keys
Rate Displayed as Units per Second, Minute, Hour, or Day
Total, Grand Total or Non-Resettable Grand Total
9-Digit Totalizer with Total Overflow Feature
K-Factor Calibration or Scale with up to 32-Point Linearization
2 or 4 Relays + Isolated 4-20 mA Output for Rate or Total
External 4-Relays & Digital I/O Expansion Modules
RS-232 & RS-422/485 Serial Communication Options
Modbus
®
RTU Communication Protocol Standard
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Summary of Contents

Page 1 - Instruction Manual

PRECISION DIGITAL CORPORATION 89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com PD6300 Pulse Inpu

Page 2 - Registered Trademarks

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 10 OVERVOLTAGE CATEGORY Installation Overvoltage Category II: Local level with smaller tra

Page 3 - Table of Contents

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 11 DECIMAL POINT Up to five decimal places or none: d.ddddd, d.dddd, d.ddd, d.dd, d.d, or

Page 4

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 12 TOTAL OVERFLOW OVERRIDE Program total reset for automatic with 0.1 second delay and set

Page 5

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 13 RELAY RESET User selectable via front panel buttons, digital inputs, or PC 1. Automat

Page 6 - Table of Figures

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 14 Modbus® RTU Serial Communications SLAVE ID 1 – 247 (Meter address) BAUD RATE 300 - 19,2

Page 7 - INTRODUCTION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 15 COMPLIANCE INFORMATION Safety UL & c-UL LISTED USA & Canada UL 508 Industrial C

Page 8 - ORDERING INFORMATION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 16 Note: Testing was conducted on PD6300 meters installed through the cov-ers of grounded

Page 9 - SPECIFICATIONS

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 17 INSTALLATION There is no need to remove the meter from its case to complete the install

Page 10 - Rate Input

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 18 Mounting Dimensions 1.76"(45 mm)0.59"(15 mm)4.77"(121 mm)2.45"(62 m

Page 11 - Rate/Totalizer

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 19 Configuration for 12 or 24 VDC Power Option Warning! Do not exceed voltage rating of t

Page 12

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 2 Disclaimer The information contained in this document is subject to change without noti

Page 13

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 20 Transmitter Supply Voltage Selection (P+, P-) All meters, including models equipped wit

Page 14 - RTU Serial Communications

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 21 Connectors Labeling The connectors’ label, affixed to the meter, shows the location of

Page 15 - COMPLIANCE INFORMATION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 22 Signal Connections Signal connections are made to a five-terminal connector labeled SI

Page 16 - SAFETY INFORMATION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 23 S-P-21354P+ S+COMINPUT SIGNALV PNP NPNmVLEVEL TYPENPNSENSOR4.7 k-ohmInternal pull-up+5

Page 17 - INSTALLATION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 24 Modbus RTU Serial Communications Serial communications connection is made to an RJ45 co

Page 18 - Mounting Dimensions

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 25 Switching Inductive Loads The use of suppressors (snubbers) is strongly recommended whe

Page 19 - MAIN BOARD

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 26 4-20 mA Output Connections Connections for the 4-20 mA transmitter output are made to t

Page 20 - Connections

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 27 External Relay & Digital I/O Connections The relay and digital I/O expansion module

Page 21 - Power Connections

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 28 123456+5 I1 I2 I3 I4 O178O2 O3910O4 GDI 1-4 DO 1-45 VDC GND Figure 17: Digital I/O Mod

Page 22 - Signal Connections

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 29 SETUP AND PROGRAMMING  The meter has been factory calibrated to read input frequency

Page 23 - INPUT SIGNAL

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 3 Table of Contents INTRODUCTION --------------------------------------------------------

Page 24 - Relay Connections

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 30 Front Panel Buttons and Status LED Indicators Button Symbol Description LED Status

Page 25 - Switching Inductive Loads

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 31 Display Functions and Messages The meter displays various functions and messages during

Page 26 - 4-20 mA Output Connections

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 32 Display Parameter Action/Setting Description Assign Assignment Assign relays to rate, t

Page 27 - RLY5 RLY6 RLY7 RLY8

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 33 Display Parameter Action/Setting Description off Fail-safe off Disable fail-safe operat

Page 28 - 5 VDC GND

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 34 Display Parameter Action/Setting Description T rst Total reset Program total reset mode

Page 29 - SETUP AND PROGRAMMING

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 35 Main Menu The main menu consists of the most commonly used functions: Reset, Control, S

Page 30 - Description LED Status

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 36 Setting Numeric Values The numeric values are set using the Right and Up arrow buttons.

Page 31

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 37 Setting Up the Rate/Totalizer Meter (setup) The Setup menu is used to select: 1. Enabl

Page 32

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 38 Setting the Input Signal (Input) There are two switches, located to the right of the in

Page 33

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 39 Setting the Display Parameter & Intensity (dsplay) The main display (Big) can be pr

Page 34

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 4 Reset Menu (reset) ------------------------------------------------------------ 36Contr

Page 35 - Main Menu

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 40 Display Setup Menu Dsplay setup big dsplay Little dsplay d-Inty dsplay Int 1 d-Inty I

Page 36 - Control Menu (Contrl)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 41 Character Set for Engineering Units Display (d unit) The small display can be programme

Page 37 - Fail-Safe

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 42 Programming the Rate/Totalizer (prog) It is very important that one reads the following

Page 38 - Yes” or “no” after

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 43 K-Factor Calibration (Factor) The meter may be calibrated using the K-Factor function.

Page 39

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 44 MeterView® Pro Software The meter can also be programmed using the PC-based MeterView P

Page 40 - Display Setup Menu

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 45 Scaling the Meter (SCALE) The pulse inputs can be scaled to display the process variabl

Page 41

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 46 Error Message (Error) An error message indicates that the calibration or scaling proces

Page 42

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 47 Gate Settings Slow Pulse Rate Low Gate* (sec) High Gate (sec) Min Freq** (Hz) 1.0 2.0

Page 43

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 48 Time Base, Total Conversion Factor & Total Reset The time base, total conversion f

Page 44 - Pro Software

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 49 Calibrating the Meter with External Source (Cal) To scale the meter without a signal so

Page 45 - Scaling the Meter (SCALE)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 5 Acknowledging Relays ------------------------------------------------------ 64Setting U

Page 46 - Gate Function (Gate)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 50 Setting the Relay Operation (relay) This menu is used to set up the operation of the re

Page 47

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 51 Note: The setup of relays 2-8 follows the same pattern shown here for relay 1.

Page 48

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 52 Setting the Relay Action Operation of the relays is programmed in the Action menu. The

Page 49 - SCALE) on page 45

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 53 Programming Set and Reset Points High alarm indication: program set point above reset p

Page 50

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 54 Relay and Alarm Operation Diagrams The following graphs illustrate the operation of the

Page 51 - Relay Assignment (Assign)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 55 Low Alarm Operation (Set < Reset) ResetSetInputRelayLEDenergizedde-energizedonoffRel

Page 52 - Setting the Relay Action

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 56 High Alarm with Fail-Safe Operation (Set > Reset) RelayLEDInputAutomatic (non-latchi

Page 53 - Programming Time Delay

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 57 Low Alarm with Fail-Safe Operation (Set < Reset) ResetSetInputRelayLEDAutomatic (non

Page 54 - Automatic (non-latching)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 58 Alternation Control Operation Pump 1Relay1 SetRelay2 ResetRelay2 SetRelay1 SetR

Page 55

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 59 Rate Relay Sampling Operation SetResetRelayLEDInputSampleTimeSampleTimeSampleTime When

Page 56

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 6 Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ...

Page 57

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 60 Time Delay Operation The following graphs show the operation of the time delay functio

Page 58

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 61 Relay Operation Details Overview The relay capabilities of the meter expand its usefuln

Page 59

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 62 Front Panel LEDs The LEDs on the front panel provide status indication for the followin

Page 60 - Time Delay Operation

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 63 Non-Latching Relay (Auto) Automatic reset only Condition LED RelayNormal Off Off Alarm

Page 61 - Relay Operation Details

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 64 Latching Relay (Lt-Clr) Manual reset only after alarm condition has cleared Condition L

Page 62 - Front Panel LEDs

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 65 Setting Up the Interlock Relay Feature Relays 1-4 can be set up as interlock relays. To

Page 63 - Latching Relay (LatcH)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 66 Scaling the 4-20 mA Analog Output (Aout) The 4-20 mA analog output can be scaled to pro

Page 64 - PDA1044 Digital I/O Module

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 67 Setting Up the Password (pass) The Password menu is used for programming three levels o

Page 65

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 68 Total Reset Password & Non-Resettable Total The total and the grand total can be pa

Page 66 - Setting Numer

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 69 Making Changes to a Password Protected Meter If the meter is password protected, the me

Page 67 - Setting Numeric

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 7 INTRODUCTION The PROVU® PD6300 is a multipurpose, easy to use pulse rate/totalizer ideal

Page 68

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 70 Advanced Features Menu To simplify the setup process, functions not needed for most app

Page 69 - Did you forget the password?

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 71 Advanced Features Menu & Display Messages The following table shows the functions a

Page 70 - Advanced Features Menu

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 72 Display Parameter Action/Setting O-rang Overrange Program mA output for display overra

Page 71

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 73 Display Parameter Action/Setting Cutoff Cutoff Cutoff value T tb Total time base Set t

Page 72

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 74 Modbus RTU Serial Communications (serial) The meter is equipped with serial communicati

Page 73

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 75 Select Menu (SElEct) The Select menu is used to select the math function applied to the

Page 74

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 76 Multi-Point Linearization (Linear) Meters are set up at the factory for linear function

Page 75 - Select Menu (SElEct)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 77 Low-Flow Cutoff (CutofF) The low-flow cutoff feature allows the meter to be programmed

Page 76 - (Linear)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 78 Programmable Function Keys User Menu (user) The User menu allows the user to assign the

Page 77 - Low-Flow Cutoff (CutofF)

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 79 Meter Copy Function (Copy) The Copy function is used to copy (or clone) all the setting

Page 78

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 8 ORDERING INFORMATION Standard Models 85-265 VAC Model 12/24 VDC Model Options Installed

Page 79 - PDA1200 Meter Copy Cable

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 80 Meter Copy or Cloning Instructions ! Caution! Do not connect the two meters to the same

Page 80 - Display flashes

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 81 METER OPERATION The meter accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V,

Page 81 - METER OPERATION

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 82 Maximum/Minimum Readings The max & min readings (peak & valley) reached by the

Page 82 - Maximum/Minimum Readings

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 83 TROUBLESHOOTING The rugged design and the user-friendly interface of the meter should m

Page 83 - TROUBLESHOOTING

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 84 Reset Meter to Factory Defaults When the parameters have been changed in a way that is

Page 84 - reset diaG

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 85 Factory Defaults & User Settings The following table shows the factory setting for

Page 85

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 86 Parameter Display Default Setting User Setting Relay 3 assignment Asign3 Rate Relay

Page 86

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 87 Parameter Display Default Setting User Setting Source analog output Source Rate/proce

Page 87

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 88 Troubleshooting Tips Symptom Check/Action No display at all Check power at power connec

Page 88 - Troubleshooting Tips

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 89 Alphabetical List of Display Functions & Messages Display Parameter Action/Settin

Page 89

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 9 SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. Genera

Page 90

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 90 Display Parameter Action/Setting Description Calib Calibrate Calibrate 4-20 mA output

Page 91

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 91 Display Parameter Action/Setting Description DSet 1 Display set 1 Select to display s

Page 92

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 92 Display Parameter Action/Setting Description LatCH Latching Set relay for latching ope

Page 93

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 93 Display Parameter Action/Setting Description On 1 On Set relay 1 On time delay O-rang

Page 94

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 94 Display Parameter Action/Setting Description Rst t Reset Total Reset total Sanmpl Samp

Page 95

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual 95 NOTES

Page 96 - SFT039 Ver 2.000 & up

Model PD6300 Pulse Input Rate/Totalizer Instruction Manual LIM6300_D.doc SFT039 Ver 2.000 & up 08/10 How to Contact Precision Digital 

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