Precision-digital PD6000 User Manual

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PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
PD6000 Analog Input Process Meter
Instruction Manual
0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
NEMA 4X, IP65 Front
Universal 85-265 VAC or 12/24 VDC Input Power
Large Dual-Line 6-Digit Display, 0.60" & 0.46"
Dual-Scale for Level Applications – Single Input
Isolated 24 VDC @ 200 mA Transmitter Power Supply
Math Functions for Flow & Round Horizontal Tanks
Programmable Display & Function Keys
32-Point, Square Root, or Exponential Linearization
Multi-Pump Alternation Control
2 or 4 Relays + Isolated 4-20 mA Output Options
External 4-Relay & Digital I/O Expansion Modules
RS-232, RS-422/485 Serial Communication Options
Modbus
®
RTU Communication Protocol Standard
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Summary of Contents

Page 1 - Instruction Manual

PRECISION DIGITAL CORPORATION 89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com PD6000 Analog Inp

Page 2 - Registered Trademarks

Model PD6000 Analog Input Process Meter Instruction Manual 10 DECIMAL POINT Up to five decimal places or none: d.ddddd, d.dddd, d.ddd, d.dd

Page 3 - Table of Contents

Model PD6000 Analog Input Process Meter Instruction Manual 11 AUTO INITIALIZATION When power is applied to the meter, relays will reflect th

Page 4

Model PD6000 Analog Input Process Meter Instruction Manual 12 PDA1044 Digital Input & Output Expansion Module CHANNELS 4 digital inputs

Page 5

Model PD6000 Analog Input Process Meter Instruction Manual 13 COMPLIANCE INFORMATION Safety UL & c-UL LISTED USA & Canada UL 508 Ind

Page 6 - INTRODUCTION

Model PD6000 Analog Input Process Meter Instruction Manual 14 Note: Testing was conducted on PD6000 meters installed through the covers of g

Page 7 - ORDERING INFORMATION

Model PD6000 Analog Input Process Meter Instruction Manual 15 INSTALLATION There is no need to remove the meter from its case to complete the

Page 8 - SPECIFICATIONS

Model PD6000 Analog Input Process Meter Instruction Manual 16 PanelGasketMountingBracketMountingScrewRemovableConnectors Figure 2. Panel Moun

Page 9 - Process Input

Model PD6000 Analog Input Process Meter Instruction Manual 17 Transmitter Supply Voltage Selection (P+, P-) All meters, including models equi

Page 10

Model PD6000 Analog Input Process Meter Instruction Manual 18 Connectors Labeling The connectors’ label, affixed to the meter, shows the loca

Page 11 - RTU Serial Communications

Model PD6000 Analog Input Process Meter Instruction Manual 19 Signal Connections Signal connections are made to a five-terminal connector lab

Page 12

Model PD6000 Analog Input Process Meter Instruction Manual 2 Disclaimer The information contained in this document is subject to change with

Page 13 - COMPLIANCE INFORMATION

Model PD6000 Analog Input Process Meter Instruction Manual 20 -++VoltageSignalmA+P-21354P+ V+COMINPUT SIGNALmA+P-21354P+ V+COMINPUT SIGNAL3-W

Page 14 - SAFETY INFORMATION

Model PD6000 Analog Input Process Meter Instruction Manual 21 Switching Inductive Loads The use of suppressors (snubbers) is strongly recomme

Page 15 - INSTALLATION

Model PD6000 Analog Input Process Meter Instruction Manual 22 4-20 mA Output Connections Connections for the 4-20 mA transmitter output are m

Page 16 - MAIN BOARD

Model PD6000 Analog Input Process Meter Instruction Manual 23 External Relays & Digital I/O Connections The relay and the digital I/O exp

Page 17 - Connections

Model PD6000 Analog Input Process Meter Instruction Manual 24 123456+5 I1 I2 I3 I4 O178O2 O3910O4 GDI 1-4 DO 1-45 VDC GND Figure 16. Digital

Page 18 - Warning!

Model PD6000 Analog Input Process Meter Instruction Manual 25 SETUP AND PROGRAMMING The meter is factory calibrated prior to shipment to re

Page 19 - Signal Connections

Model PD6000 Analog Input Process Meter Instruction Manual 26 Front Panel Buttons and Status LED Indicators Button Symbol Description LED

Page 20 - Relay Connections

Model PD6000 Analog Input Process Meter Instruction Manual 27 Display Functions & Messages The meter displays various functions and messa

Page 21 - Switching Inductive Loads

Model PD6000 Analog Input Process Meter Instruction Manual 28 Display Parameter Action/Setting Description d-Inty Display intensity Set disp

Page 22 - 4-20 mA Output Connections

Model PD6000 Analog Input Process Meter Instruction Manual 29 Display Parameter Action/Setting Description ignore Ignore Ignore loop break co

Page 23 - NO C NO C NO C NO C

Model PD6000 Analog Input Process Meter Instruction Manual 3 Table of Contents INTRODUCTION -------------------------------------------------

Page 24 - 5 VDC GND

Model PD6000 Analog Input Process Meter Instruction Manual 30 Main Menu The main menu consists of the most commonly used functions: Reset, Co

Page 25 - SETUP AND PROGRAMMING

Model PD6000 Analog Input Process Meter Instruction Manual 31 Setting Numeric Values The numeric values are set using the Right and Up arrow

Page 26

Model PD6000 Analog Input Process Meter Instruction Manual 32 Setting Up the Meter (setup) The Setup menu is used to select: 1. Input signal

Page 27

Model PD6000 Analog Input Process Meter Instruction Manual 33 Setting the Input Signal (input) Enter the Input menu to set up the meter to di

Page 28

Model PD6000 Analog Input Process Meter Instruction Manual 34 Setting the Display Parameter & Intensity (dsplay) The main display (Big)

Page 29

Model PD6000 Analog Input Process Meter Instruction Manual 35 Display Setup Menu Dsplay setup big dsplay Little dsplay d-Inty dsplay Int 1

Page 30 - PV1 & PV2 scales

Model PD6000 Analog Input Process Meter Instruction Manual 36 Character Set for Engineering Units Display (d unit) The small display can be p

Page 31 - Increment Digit

Model PD6000 Analog Input Process Meter Instruction Manual 37 Programming the Meter (prog) It is very important to read the following informa

Page 32

Model PD6000 Analog Input Process Meter Instruction Manual 38 Multi-Point Calibration & Scaling The meter is set up at the factory for 2-

Page 33

Model PD6000 Analog Input Process Meter Instruction Manual 39 Scaling the Meter (SCALE) The process input (4-20 mA, 10 VDC) can be scaled to

Page 34

Model PD6000 Analog Input Process Meter Instruction Manual 4 Reset Menu (reset) ------------------------------------------------------------

Page 35 - Display Setup Menu

Model PD6000 Analog Input Process Meter Instruction Manual 40 Dual-Scale for Level Application The analog input can be displayed in two diffe

Page 36

Model PD6000 Analog Input Process Meter Instruction Manual 41 Error Message (Error) An error message indicates that the calibration or scali

Page 37 - prog sCale

Model PD6000 Analog Input Process Meter Instruction Manual 42 Calibrating the Meter with External Source (Cal) To scale the meter without a s

Page 38 - Pro Software

Model PD6000 Analog Input Process Meter Instruction Manual 43 Setting the Relay Operation (relay) This menu is used to set up the operation o

Page 39 - Scaling the Meter (SCALE)

Model PD6000 Analog Input Process Meter Instruction Manual 44 relay setup rly 1 relay delay relay dly 1 delay on dly 1 Act 1 rly 1 set

Page 40

Model PD6000 Analog Input Process Meter Instruction Manual 45 Setting the Relay Action Operation of the relays is programmed in the Action me

Page 41

Model PD6000 Analog Input Process Meter Instruction Manual 46 Programming Set and Reset Points High alarm indication: program set point above

Page 42 - SCALE), page 39

Model PD6000 Analog Input Process Meter Instruction Manual 47 Relay and Alarm Operation Diagrams The following graphs illustrate the operatio

Page 43

Model PD6000 Analog Input Process Meter Instruction Manual 48 Low Alarm Operation (Set < Reset) ResetSetInputRelayLEDenergizedde-energize

Page 44

Model PD6000 Analog Input Process Meter Instruction Manual 49 High Alarm with Fail-Safe Operation (Set > Reset) RelayLEDInputAutomatic (n

Page 45 - Setting the Relay Action

Model PD6000 Analog Input Process Meter Instruction Manual 5 Acknowledging Relays ------------------------------------------------------ 58P

Page 46 - Programming Time Delay

Model PD6000 Analog Input Process Meter Instruction Manual 50 Low Alarm with Fail-Safe Operation (Set < Reset) ResetSetInputRelayLEDAutom

Page 47 - Automatic (non-latching)

Model PD6000 Analog Input Process Meter Instruction Manual 51 Pump Alternation Control Operation Pump 1Relay1 SetRelay2 ResetRelay2 SetR

Page 48

Model PD6000 Analog Input Process Meter Instruction Manual 52 Relay Sampling Operation SetResetRelayLEDInputSampleTimeSampleTimeSampleTime

Page 49

Model PD6000 Analog Input Process Meter Instruction Manual 53 Signal Loss or Loop Break Relay Operation The following graph shows the loop b

Page 50

Model PD6000 Analog Input Process Meter Instruction Manual 54 Time Delay Operation The following graphs show the operation of the time delay

Page 51

Model PD6000 Analog Input Process Meter Instruction Manual 55 Relay Operation Details Overview The relay capabilities of the meter expand its

Page 52 - Relay Sampling Operation

Model PD6000 Analog Input Process Meter Instruction Manual 56 Front Panel LEDs The LEDs on the front panel provide status indication for the

Page 53 - On (Go to alarm condition)

Model PD6000 Analog Input Process Meter Instruction Manual 57 Non-Latching Relay (Auto) Automatic reset only Condition LED RelayNormal Off Of

Page 54 - Time Delay Operation

Model PD6000 Analog Input Process Meter Instruction Manual 58 Latching Relay (Lt-Clr) Manual reset only after alarm condition has cleared Con

Page 55 - Relay Operation Details

Model PD6000 Analog Input Process Meter Instruction Manual 59 Pump Alternation Control Applications (Altern) For pump control applications wh

Page 56 - Front Panel LEDs

Model PD6000 Analog Input Process Meter Instruction Manual 6 Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ...

Page 57 - Latching Relay (LatcH)

Model PD6000 Analog Input Process Meter Instruction Manual 60 Application #2: Pump Alternation Using Relays 3 & 4 1. Relays 1 and 2 are

Page 58 - 12345678910

Model PD6000 Analog Input Process Meter Instruction Manual 61 3. If the backup pump is not able to keep up, and the level reaches 7000 gal

Page 59 - Pump Alternation Operation

Model PD6000 Analog Input Process Meter Instruction Manual 62 Setting Up the Interlock Relay Feature Relays 1-4 can be set up as interlock re

Page 60

Model PD6000 Analog Input Process Meter Instruction Manual 63 Scaling the 4-20 mA Analog Output (Aout) The 4-20 mA analog output can be scale

Page 61

Model PD6000 Analog Input Process Meter Instruction Manual 64 Setting Up the Password (pass) The Password menu is used for programming three

Page 62

Model PD6000 Analog Input Process Meter Instruction Manual 65 Making Changes to a Password Protected Meter If the meter is password protected

Page 63 - Setting Numeric

Model PD6000 Analog Input Process Meter Instruction Manual 66 Advanced Features Menu To simplify the setup process, functions not needed for

Page 64

Model PD6000 Analog Input Process Meter Instruction Manual 67 Advanced Features Menu & Display Messages The following table shows the fun

Page 65 - Password

Model PD6000 Analog Input Process Meter Instruction Manual 68 Display Parameter Action/Setting O-rang Overrange Program mA output for displa

Page 66 - user ICAL Copy diaG

Model PD6000 Analog Input Process Meter Instruction Manual 69 Display Parameter Action/Setting Input Input Input selection Filter Filter Fil

Page 67 - Features

Model PD6000 Analog Input Process Meter Instruction Manual 7 ORDERING INFORMATION Standard Models 85-265 VAC Model 12/24 VDC Model Options In

Page 68

Model PD6000 Analog Input Process Meter Instruction Manual 70 Modbus RTU Serial Communications (serial) The meter is equipped with serial com

Page 69 - Noise Filter Bypass (bypass)

Model PD6000 Analog Input Process Meter Instruction Manual 71 Select Menu (SElect) The Select menu is used to select the math function applie

Page 70

Model PD6000 Analog Input Process Meter Instruction Manual 72 Square Root Linearization (Square) The square root function can be used to line

Page 71 - Select Menu (SElect)

Model PD6000 Analog Input Process Meter Instruction Manual 73 Round Horizontal Tank Linearization (rHt) This function automatically calculat

Page 72 - Linear)

Model PD6000 Analog Input Process Meter Instruction Manual 74 Low-Flow Cutoff (CutofF) The low-flow cutoff feature allows the meter to be pro

Page 73

Model PD6000 Analog Input Process Meter Instruction Manual 75 Programmable Function Keys User Menu (user) The User menu allows the user to as

Page 74 - Low-Flow Cutoff (CutofF)

Model PD6000 Analog Input Process Meter Instruction Manual 76 Internal Source Calibration (ICAL) The meter is factory calibrated prior to sh

Page 75

Model PD6000 Analog Input Process Meter Instruction Manual 77 Example of Internal Calibration for current input: 4. The meter displays low

Page 76 - C CAL) or voltage

Model PD6000 Analog Input Process Meter Instruction Manual 78 Tips:  Low and high input signals can be any valid values within the range o

Page 77 - C Hi). Apply the

Model PD6000 Analog Input Process Meter Instruction Manual 79 Meter Copy Function (Copy) The Copy function is used to copy (or clone) all th

Page 78

Model PD6000 Analog Input Process Meter Instruction Manual 8 SPECIFICATIONS Except where noted all specifications apply to operation at +25°C

Page 79 - PDA1200 Meter Copy Cable

Model PD6000 Analog Input Process Meter Instruction Manual 80 Meter Copy or Cloning Instructions ! Caution! Do not connect the two meters to

Page 80 - CPY rC while being pro

Model PD6000 Analog Input Process Meter Instruction Manual 81 METER OPERATION The meter is capable of accepting current (0-20 mA, 4-20 mA) an

Page 81 - METER OPERATION

Model PD6000 Analog Input Process Meter Instruction Manual 82 Maximum/Minimum Readings The max & min readings (peak & valley) reached

Page 82 - Maximum/Minimum Readings

Model PD6000 Analog Input Process Meter Instruction Manual 83 TROUBLESHOOTING The rugged design and the user-friendly interface of the meter

Page 83 - TROUBLESHOOTING

Model PD6000 Analog Input Process Meter Instruction Manual 84 Reset Meter to Factory Defaults When the parameters have been changed in a way

Page 84 - reset diaG

Model PD6000 Analog Input Process Meter Instruction Manual 85 Factory Defaults & User Settings The following table shows the factory sett

Page 85 - Paramete

Model PD6000 Analog Input Process Meter Instruction Manual 86 Parameter Display Default Setting User SettingRelay 3 reset point RSt 3 2.500

Page 86

Model PD6000 Analog Input Process Meter Instruction Manual 87 Parameter Display Default Setting User SettingMinimum output min 0.000 mA S

Page 87

Model PD6000 Analog Input Process Meter Instruction Manual 88 Troubleshooting Tips Symptom Check/Action No display at all Check power at powe

Page 88 - Troubleshooting Tips

Model PD6000 Analog Input Process Meter Instruction Manual 89 Alphabetical List of Display Functions & Messages Display Parameter Action

Page 89

Model PD6000 Analog Input Process Meter Instruction Manual 9 NORMAL MODE REJECTION Greater than 60 dB at 50/60 Hz ISOLATION 4 kV input/outpu

Page 90

Model PD6000 Analog Input Process Meter Instruction Manual 90 Display Parameter Action/Setting Description Calib Calibrate Calibrate 4-20 mA

Page 91

Model PD6000 Analog Input Process Meter Instruction Manual 91 Display Parameter Action/Setting Description DSet 1 Display set 1 Select to di

Page 92

Model PD6000 Analog Input Process Meter Instruction Manual 92 Display Parameter Action/Setting Description Linear Linear Set meter for linear

Page 93

Model PD6000 Analog Input Process Meter Instruction Manual 93 Display Parameter Action/Setting Description Out 2 Output 2 Program output 2 va

Page 94

Model PD6000 Analog Input Process Meter Instruction Manual 94 Display Parameter Action/Setting Description seriAl Serial Set serial communica

Page 95 - MOUNTING DIMENSIONS

Model PD6000 Analog Input Process Meter Instruction Manual 95 MOUNTING DIMENSIONS 1.76"(45 mm)0.59"(15 mm)4.77"(121 mm)2.45&qu

Page 96 - SFT039 Ver 2.000 & up

Model PD6000 Analog Input Process Meter Instruction Manual LIM6000_E.doc SFT039 Ver 2.000 & up 07/10 How to Contact Precision Digital 

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